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Getting Fibre Composition Data Right

Fibre composition looks easy and is where textile passport programmes fail first. Why the label figure is not the passport figure, and how to fix it.

CirculeID Research6 min read1,458 words

Fibre composition for a passport must state each fibre as a percentage of total mass, using generic fibre names, and must account for trims and coatings that labelling rules allow to be excluded. The label figure and the passport figure are therefore rarely the same number.

What this gives you

How to get fibre composition data that survives a challenge, why mill declarations often fail, and the testing and evidence that makes a composition claim defensible.

Key takeaways

  • Textile labelling rules permit exclusions the passport does not, so a compliant label can still be an incomplete passport attribute.
  • Trims, linings, coatings and threads are where the two figures diverge, and they are also where recyclability is decided.
  • Recycled fractions must be stated separately, with the chain-of-custody model that supports them.
  • Composition data has to survive the finishing stage, which is where most factory-supplied figures stop being accurate.

Fibre composition is the attribute every textile company assumes it already has. It is printed on a label sewn into every garment, it has been a legal requirement for years, and the factory supplies it as a matter of routine.

It is also the attribute that textile passport programmes most often fail on, because the number on the label and the number a passport needs are answering different questions.

What the label is allowed to leave out

Regulation (EU) No 1007/2011 governs textile fibre names and labelling. It requires the fibre composition of the main body of the product, and it permits several exclusions that are entirely reasonable for a consumer label and unhelpful for a material record.

Visible, isolable decorative fibres below a threshold can be excluded. Certain trims, fastenings and stiffenings sit outside the declared composition. A garment can therefore carry an accurate label stating one hundred per cent cotton while containing polyester thread, an elastane-blended waistband and a coated interlining.

Where the labelled composition and the passport composition diverge
ComponentUsually on the label?Needed for the passport?Why it matters
Main body fabricYesYesThe baseline figure both share
Sewing threadNoYesPolyester thread blocks cotton recycling streams
Trims and fasteningsOften excludedYesMetal and mixed polymers must be separated before recycling
Coatings and finishesNoYesA coating can make an otherwise recyclable fabric unrecyclable
InterliningsFrequently excludedYesFusible adhesives contaminate fibre recovery
Labels themselvesNoYesA woven polyester label in a wool garment is a contaminant
Where the labelled composition and the passport composition diverge

None of those exclusions are loopholes. They exist because a consumer label is a purchasing aid, not a recycling specification. The passport is closer to the second, which is why the data has to be rebuilt rather than copied.

Why the recycler cares about the difference

Fibre-to-fibre recycling is sensitive to contamination in ways that are counterintuitive if you have only worked upstream. A cotton garment with polyester sewing thread is not a cotton input; it is a mixed input that a mechanical recycler must either separate by hand or downgrade.

The economics follow directly. Separating trims manually costs more than the recovered fibre is worth for most garments, so a mixed item goes to a lower-value route regardless of what its main fabric is. Composition data that omits the contaminating three per cent tells the recycler nothing they can act on.

Recycled content needs its own treatment

Where a fibre is recycled, stating the percentage is not sufficient. Three further facts determine whether the claim is defensible.

  • Pre- or post-consumer. Both are legitimate, they are not equivalent, and most targets are written against post-consumer content specifically.
  • Chain-of-custody model. Segregated content is physically present; mass balance means an equivalent quantity entered the system somewhere. Publishing one as the other is the claim most likely to be challenged.
  • The certification behind it. A recycled polyester claim supported by a chain-of-custody certificate is evidence; the same claim from a supplier declaration is an assertion, and the passport should record which it is.

The failure mode here is a single "45 % recycled" figure with none of that context. It reads as precise, survives until somebody asks how it was calculated, and then unravels in front of the customer who published it downstream.

Where in the chain the data goes stale

Composition data usually originates at the mill and is passed downstream unchanged. The problem is that several stages after the mill can alter what the material actually is.

The figure is usually captured at stage two and rarely updated after stage four.

The practical consequence is that the composition attribute cannot be sourced from one supplier. It has to be assembled, with the making-up stage contributing the components that the mill never saw.

How to collect it so it holds up

Four changes to the data request produce most of the improvement, and none of them require new systems.

  1. Ask for composition by component rather than for the garment, listing body fabric, lining, thread, trims, interlining and labels as separate rows.
  2. Ask for mass per component, not only percentages, because percentages of unknown masses cannot be aggregated correctly.
  3. Ask the making-up factory rather than the mill for anything added after weaving, since the mill has no visibility of it.
  4. Require the chain-of-custody model and certificate reference alongside any recycled percentage, in the same row rather than as an attachment.

What this unlocks beyond compliance

Component-level composition is the input to several things a brand usually wants anyway. Recyclability assessment becomes computable rather than estimated. Design decisions about thread and trim selection acquire a measurable consequence. Producer responsibility fees, where eco-modulated, respond to exactly this data.

It is also the attribute that makes a resale or repair proposition credible, because a second owner asking whether a garment can be repaired is really asking what it is made of and whether the parts can be separated.

Frequently asked questions

Is the label composition sufficient for a passport?

Usually not. Textile labelling rules permit exclusions for trims, threads and certain decorative elements that a passport needs to record, because those components determine recyclability. A label can be entirely compliant while omitting the few per cent of mass that decides whether the garment can be recycled as a single fibre.

How precise does fibre composition need to be?

Precise enough to be actionable at end of life, which in practice means component-level percentages by mass with the components identified. Chasing decimal places on the main fabric adds little; identifying that a polyester thread and a fused interlining are present changes the recycling route entirely.

Who should supply the composition data?

Several parties. The mill knows the fabric, the making-up factory knows the threads, trims and interlinings, and the fibre producer holds any recycled certification. Requesting the whole composition from a single tier-1 supplier produces a forwarded guess for the components they did not source.

Do we have to state recycled content separately?

Yes, and with the chain-of-custody model that supports it. A recycled percentage without stating whether it is pre- or post-consumer, and whether it is segregated or mass balance, is not a defensible claim. Recording the certificate reference alongside the figure is what makes it evidence.

What if a supplier will not disclose exact composition?

This is usually a confidentiality concern about proprietary blends rather than a refusal. It is normally resolved by separating what must be published from what must be recorded: the passport can serve a recycler the information needed for treatment while commercial detail stays restricted to the brand.

How often does composition data need updating?

Whenever a component changes, which for fast-moving ranges is more often than expected. A thread substitution or an interlining change made for cost reasons alters the passport attribute even though the label stays valid, so the trigger should be a bill of materials change rather than a seasonal review.

Does this apply to footwear as well as apparel?

The same logic applies, and footwear is harder. A shoe combines textiles, polymers, adhesives and sometimes leather in an assembly designed not to come apart, so component-level material data matters more and is more difficult to obtain from a single supplier.

Sources

  1. Regulation (EU) No 1007/2011 on textile fibre names and related labellingEUR-Lex, European Union, 2011-09
  2. Regulation (EU) 2024/1781 establishing a framework for ecodesign requirementsEUR-Lex, European Union, 2024-06

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